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Formula 2010 Michigan Summary
Written by Ryan Gryba   
Monday, 16 August 2010 21:49

 

The 2010 Formula SAE team set out to design a car in a way never before attempted at the University of Manitoba. The major goal for this year was to utilize a full carbon fiber reinforced plastic (CFRP) composite chassis, instead of the conventional steel tube frame and attached fairings. It was intended, at the same time, to continue development of all the other subsystems. While this entailed a high risk, it gave the team the opportunity to take the embedded technology to the next level.

For the first time ever, the team had registered for two competitions. The intent was to compete in Michigan in May and then go to the competition in California in June. The expectation in doing this was that the team would be able to learn from the Michigan competition, fix any shortcomings, and then attempt to win in California.

With the new design came many unforeseen issues. It seemed as though a new concern would arise daily. The level of complexity far surpassed that of any previous car. Everything in the design, analysis, physical testing, and manufacturing required an enormous amount of detail. In previous years, tabs, mounting points and component integration were done during assembly. Now, everything needed to be accounted for in the computer model.

As May approached, the PBR team realized that a competition ready car was becoming increasing less likely. They decided, therefore, to take the vehicle in its partially completed state to the Michigan competition, do the static events, and get feedback from the design judges. This would help them prepare a credible entry for the California event. They had already paid the Michigan non-refundable entry fee and had committed to the rental of the accommodation, so there was little extra cost involved with this decision.

 


 

The team was packed and ready to leave by 10:00 a.m. on Monday, May 10th for the Michigan International Speedway. The border crossing was quick and the rest of the trip uneventful. They arrived at the house they had rented in Brooklyn Michigan at about 11:00 a.m. on May 11. After arrival, the team went about continuing the construction and preparation for the upcoming events. Later that evening, they drove into town for registration. Then it was back to the house for more preparatory work.

The team spent the entire day Wednesday, May 12 building and assembling the parts for the vehicle. The objective was to have a car on four wheels, with the engine installed, and as much assembled as possible prior to going to the Design event the next day. Much of the afternoon was spent by the Team Leader, Keith Edie and Cale David from the Asper School of Management, on the preparation of the Sales Presentation. They finalized the presentation and the hand-outs and were well prepared for their appointment at 2:00 p.m. the following day.

On Thursday, May 13 they had their appointment with the Cost judges. They attended without the car and discussed the various aspects of the costs to buy components and material, and the cost of manufacturing the car. This seemed to proceed well and they got a mark of 74.67 points.

Keith and Cale made the sales presentation, and did a very good job in this event. The idea was to try and convince a group of simulated business people to invest in a start-up venture to manufacture 1,000 Formula SAE cars a year. Its aim is to get the students thinking about the real world of business and finance. They requested and were given feedback from the judges that they hope will be helpful in their next attempt in June. They received 58.37 points out of a possible 75 points. This gave them a 21st place finish tied with the University of North Dakota.

From a competition perspective, Friday May 14 marked the end 2010 Michigan Formula SAE event for the UMSAE team. They had done what they could to prepare for the event but, earlier in the year it became obvious that the production of a competitive car for this event would not be possible. It was decided, however, that it would be valuable to attend and get as much feedback from the SAE judges as possible and the expose the junior members of the team to the competition environment. The team observed the events and went to the track to watch a few of the Endurance races. After that, they packed up their trailer and headed for home.

 

Last Updated on Monday, 16 August 2010 22:10
 
Formula Winter 2010 Update
Written by Ryan Gryba   
Sunday, 07 February 2010 20:11

The formula team has kept busy over the winter months and throughout the Christmas holidays. The CAD master assembly of the car is fully completed and fabrication of components in all the sections is currently underway.

In the suspension area, notable part fabrication completions include multple suspension uprights; courtesy of Nordic Maching & Mfg. Component fabrication in the drivetrain section is well under way, with a substantial amount of machining work being completed on an entirely student-run CNC mill.

The steering wheel core and nose cone plug are currently being manufactured by Bristol Aerospace. Also in the works is the carbon fibre composite monocoque chassis, which Bristol Aerospace will be making the plug for.

 
Formula Fall 2009 Update
Written by Ryan Gryba   
Sunday, 07 February 2010 20:05

Design Progress: 45 %
Build Progress: 0%


The 2010 formula car has recently registered as car number 074 in the Formula SAE collegiate design series and will be travelling to Michigan to compete against 120 other teams from around the world. The competition takes place from May 12th to 15th at the Michigan International Speedway. The team is very excited to return to competition after a very successful 2009 showing placing 17th overall at the Michigan competition and having had the most reliable car in the team’s history.

The design process is currently well underway and the formula team is looking forward to competing and displaying the brand new car at this year’s competition. The 2010 car will feature some exciting designs including a full carbon fibre composite chassis which replaces the steel tubular space frame design that the team has been using since its beginning. The new chassis is being designed to increase torsional rigidity of the car as well as decreasing the overall weight. A new interlinked roll dampening network will limit body roll without increasing the ride stiffness which allows the car to take full advantage of its traction capabilities. The team will continue to use an electro-pneumatic shifting system but this year’s design will include increased control over clutch travel in order to take full advantage of the launch control and traction control systems. The 2010 car will continue to use the 600cc Honda CBR f4i engine with a new variable intake plenum. Power from this engine is transmitted into a lightweight drivetrain, featuring a custom sprocket, composite axles and all aluminum hubs. Driver interaction will be improved through an LCD screen mounted in the steering wheel to display critical information to the driver. To optimize the car’s setup we will also be able to switch between different driving modes for the different events at competition.

Last Updated on Sunday, 07 February 2010 20:11
 
Formula Team Update
Written by Thomas Vogel   
Thursday, 25 December 2008 14:54
The Formula Team is definitely ahead of the game this year, as they see the Holidays as a big oppurtunity to accomplish a fair amount of work.
Last Updated on Saturday, 27 December 2008 12:49
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Formula Registered!!
Written by Thomas Vogel   
Monday, 06 October 2008 09:05
Congratulations to the Formula SAE team, they are registered to compete in the 2009 Michigan Competition. They will be sporting car number 83.
Last Updated on Thursday, 09 October 2008 06:58
 
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